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Floor Manufacturer Efficiency Improvement Solution

Floor Production

Client Background

A large floor manufacturing enterprise producing solid wood, composite, and laminate flooring, with annual production capacity of 5 million square meters.

Floor Manufacturer Efficiency Improvement Solution

Challenges & Requirements

Old equipment, high energy consumption, product accuracy not up to standard. The enterprise faced increasing environmental requirements and pressure from raw material cost increases.

Our Solution

Updated complete CNC equipment, including precision panel saw, multi-blade saw, sanding production line. Implemented UV coating line for environmental protection and automatic packaging line for finished product handling.

Core Equipment Configuration:

  • Precision Multi-Blade Saw: High-precision cutting with smooth cuts
  • CNC Grooving Machine: Precision tenon groove processing
  • Wide Belt Sander SB-1000: Double-side sanding with ±0.1mm thickness accuracy
  • UV Coating Line: Environmental coating with low VOC emissions
  • Automatic Packaging Line: Finished product handling and labeling

Production Process

1
Raw Material Drying → Moisture Control
2
Precision Cutting → Dimension Processing
3
Grooving → Tenon Joint Processing
4
Sanding → Surface Treatment
5
Coating → UV Environmental Protection
6
Quality Inspection → Automatic Packaging

Project Results

Efficiency Improvement

Capacity increased by 150%, energy consumption reduced by 35%, product accuracy reaches international advanced level, passed FSC and CARB environmental certification.

Key Achievements:

  • Capacity increased by 150%
  • energy consumption reduced by 35%
  • product accuracy reaches international advanced level
  • passed FSC and CARB environmental certification.

Ready to Create the Next Success Story?

Contact us now to get your exclusive automation upgrade solution