Wood Door Factory Automation Transformation Project
Wood Door/Window
Client Background
A professional wood door manufacturer with 15 years of experience, producing solid wood doors, composite doors, and wood windows for residential and commercial projects.
Challenges & Requirements
Complex processes, high labor costs, long delivery cycles. Traditional wood door production requires multiple processes including cutting, tenon processing, sanding, and spraying, with high dependence on skilled workers.
Our Solution
Deployed flexible production line, integrated CNC machining, automatic spraying, intelligent warehousing system. Implemented CNC gantry mill for precision machining and CNC tenon center for traditional craft modernization.
Core Equipment Configuration:
- CNC Gantry Mill: Precision machining of large door panels
- CNC Tenon Center MT-500: Modernization of traditional tenon crafts
- Automatic Spray Line: Uniform spraying with paint saving
- Flexible Production Line: Quick changeover for customization
- Vision Inspection System: Quality control and defect detection
Production Process
Project Results
Efficiency Improvement
Labor costs reduced by 60%, delivery cycle shortened by 50%, product accuracy reaches ±0.1mm, surface quality meets export standards.
Key Achievements:
- Labor costs reduced by 60%
- delivery cycle shortened by 50%
- product accuracy reaches ±0.1mm
- surface quality meets export standards.
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